en cours   

Birmingham, Alabama

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before above, during below

sculpting the model for the cartouche by hand above.    Below, the new idea being made at the plant for the surrounds of 2 window in the front where the surface color texture did not work adequately. 

The new idea being made at the plant for the surrounds of 2 window in the front where the surface color texture did not work adequately.  Here we are preparing to make a negative after having made a model. 
Heavy steel pipe on steel base and with wire reinforcement are designed and fabricated to go inside the urns
original model from which a mould was made that worked for half-urns.  That mould failed to make a full urn. The hydrostatic pressure from such a large quantity of concrete for a solid urn 4-1/2 feet tall was too much.  The eventual 1,000 step mould process for a large full urn.  The large size proved fatal for older mould methods because they were too weak.  This new mould is currently 75% finished. New mould 

New blocks for tower column 68   24-1/4" square columns for tall section and cornice bases for tower Components at Plant
Components at Plant Components at Plant Components at Plant
Components at Plant